Cutting is a technique to create a product from a metal ingot by utilizing various tools.
We, Oyama Engineering, provide our full-scale "cutting" technique for a wide range of metal machining processes, from molded components for the automobile industry and components for the aerospace industry.
Aluminum is key material for us. With our high-precision machining technique as a foundation, we can also provide other products made by stainless steel and heat-resistant alloy.
Here are the descriptions of our facilities. We have introduced our simultaneous 5-axis machine and 3D cutting machine, etc.
Applicable for most multiple-surface machining, thanks to the 0.0001 degree positioning table. High-efficiency machining realized by the No.40 12000 rpm spindle and 30000 mm/min rapid traverse rate for the X-, Y-, Z-axis.
|Capacity||Maximum Workpiece Diameter||500 mm / 19.690 in|
|Maximum Workpiece Height||350 mm / 13.780 in|
|Spindle||Spindle Taper||No. 40|
|Maximum Speed||12000 min-1|
|Motor Output(30 minutes rating)||11 kW / 15.0 HP|
|Magazine||Number of Tools||18|
|Rotary Axes||Table Tilt (A axis)||150 °|
|Table Tilt (C axis)||360.0000 °|
|Feed Axes||Travel (X axis)||350 mm / 13.78 in|
|Travel (Y axis)||550 mm / 21.65 in|
|Travel (Z axis)||510 mm / 20.08 in|
Based on the symmetrical machine construction which is Mazak-genuine researched and has been developed from 1982, a new type of high-speed spindle and CNC system called MAZATROL MATRIX NEXUS are available as standard equipment, corresponding to the latest cutting techniques. This machine is designed to efficiently machine workpieces ranging from components of nonferrous metals for the aerospace industry to molded parts enabled by a mold machining package (optional).
|Capacity||Table Right/Left||550 mm / 21.650 in|
|Table Longitudinal||1200 mm / 47.240 in|
|Maximum Speed||12000 min-1|
|Motor Output (15 minutes rating)||22 kW / 30.0 HP|
|Magazine||Number of Tools||30|
|Feed Axes||Travel (X axis)||1020 mm / 40.16 in|
|Travel (Y axis)||510 mm / 20.08 in|
|Travel (Z axis)||460 mm / 18.11 in|
Space precision compensation technology dramatically boosts measuring precision (E=2.4＋4L/1000μm:SVA800A)
Provided with ACCRETECH Advantage and AI functions as standard features (patented in Japan and overseas)
The standard temperature compensation function maintains precision in various environments
Variety of software programs available
Integrates ZEISS Technology
This CNC machine combines CARL ZEISS control technology with ACCRETECH hardware.
The incorporation of a ZEISS high-performance controller has reduced the required CNC measuring time by approximately 30% (in comparison with other ACCRETECH machines).
AI Function (patented in Japan and overseas)
An AI (Artificial Intelligence) function enables measured shapes to be automatically recognized. This dramatically reduces the number of input steps, making the machine easy to operate even for beginners.
Standard Temperature Compensation Function
Temperature compensation enables measurements to be made at a measuring room temperatures between 16 and 26°C. This substantially reduces the operating cost for the air conditioning system.
Compact Operation Panel
The operation panel is compact and can be used at the desired location around the measuring table.
Optional LCD Monitor with Touch Panel
Placement of this optional monitor on a mobile stand enables operation at the most convenient location.
|Measuring range||X axis||850mm|
|Measuring accuracy||Indication accuracy||2.4＋4L/1000|
* The indication accuracy (E) and probing accuracy (R) for measuring accuracy are evaluation methods for 3D coordinate measuring machines in accordance with JIS B7440-2.
* The "L" in the indication accuracy (E) is the distance between two arbitrary points (Unit: mm). Measuring accuracy is based on standard stylus.
* Standard stylus specifications (1) TP2/TP20/TP200: Renishaw special stylus with φ4L20mm tip (2) PTS-30: Our company's stylus with φ4L50mm tip
■Safe and easy, the MX-520 offers sublime usability
■Efficient design enables a smooth set-up operation
■Reliable MAXIA Spindles
Highly Durable RAM Type Structure
The MX-520 has been designed with a RAM type structure, offering a compact & highly durable machining platform with enough machining area and high-precision to meet expectations.
Two table sizes are available.
Two types of table size are available; Φ300mm and Φ500mm (optional). Please choose an applicable size according to your workpieces.
|Max. Workpiece Size||Max. Workpiece Dimensions||φ520×H350mm|
|Limited Maximum Workpiece Size||Max. Workpiece Dimensions||φ710×H350mm|
Practical CAD-for-CAM functions such as automatic face extension for 3D Z-level Shape Finishing and V-sketch reduce the amount of programming required and ensure improved milling results.
■3D Z-level Shape Finishing
Two new functions are available for 3D Z-level Shape Finishing
■Automatic Face Extension
During programming, the ‘Automatic face extension’* function can be used to extend the selected milling surfaces. This CAD-for-CAM function eliminates the need to modify the milling faces in the CAD system beforehand.
■New Tool Types
Barrel cutters can now be used for 3D Z-level Shape Finishing, and are launched in the strategy as a standard tool. General, tangential, and conical barrel cutters are supported.
We can offer reliable support for you in making any high-precision workpiece and prototype which have complicated forms or demanding cutting work.
We provide products created with our soul. In doing this, we always keep craftsmanship beyond imagination in mind based on flexible creativity and rapid response. Please contact us from HERE.
Please feel free to contact us about cutting and machining. We can cooperate with other companies if we find your requests difficult to deal with by ourselves.
We have made a "Tiara" using our fine cutting and machining technique as our "B to C" project. Although there are a number of cutting work companies, there are very few which try to make such art works.
We will continue our challenge by thinking over "what can we do with our cutting technique?" Please contact us from HERE.